







Structured Audio Packaging
Structured boxes with molded inserts that keep headphones secure, holding the headband and ear cups in a fixed shape so nothing flexes or shifts in transit. Window options let the design be seen before the box is opened. Free design support, no die charges, and MOQs from just 100 units.


Box Style
Two-Piece Boxes, Window Boxes, Rigid Shell Boxes
Dimension (L Γ W Γ H)
All Custom Sizes & Shapes
Quantities
Starting From Just 100 Units
Stock
Cardboard & Rigid Board
Printing
No Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors
Finishing
Matte Lamination, Gloss Lamination, Window Patching
Included Options
Die Cutting, Gluing, Molded Pulp or Foam Insert
Turnaround
7β10 Business Days (Rush Available)
Shipping
Free Shipping Across the USA
Inserts
Molded Insert Shaped to Headband and Ear Cups
Why This Spec Works
100 Units
Minimum Order Quantity
7β10 Days
Standard Turnaround
Free
Shipping Across the USA
$0
Die & Plate Charges

Cardboard
14pt β 24pt SBS & CUK board

Corrugated
Heavy-duty shipping protection

Rigid
Premium 2mm β 4mm rigid stock

Kraft
Natural & eco-friendly texture
The right finish transforms a box into a brand experience. Tap any finish to see how it elevates your packaging.

High-shine coating that makes colours pop β Available on all box types at no additional MOQ requirement.
What We Give
Design
Get your custom boxes made in the required size, shape, and style.
Upload artwork and get it superbly printed the way you want.
Get it done
Order any quantity, enjoy a wholesale price, pay no extra for die plates.
Try Before You Scale
Hold the exact stock, fit, and finish in your hand before committing to a full production run β the sample cost is credited toward your first bulk order.
Everything you need to know about our headphones box solutions.
Headphones have an awkward shape to package β a wide headband and two ear cups that need to stay put. Our headphones boxes use a molded insert shaped to hold both securely.
The molded insert cradles the headband and each ear cup in a fixed position, preventing the flexing that can stress hinges in transit.
Window patching lets shoppers see the color and design of the headphones before purchase, useful for retail display.
The insert shape adjusts for over-ear, on-ear, and folding headphone styles.
Ready for headphone packaging shaped around the product? Contact Horizons Packaging today and our team will have a quote back to you within 24 hours.
The more details you share, the more accurate your quote β every field beyond name and email is optional.
No credit card Β· No obligation Β· Response within 24 hours
Why Horizons
Fast Turnaround
7β10 days
No Hidden Fees
Zero setup costs
Free Design
Unlimited revisions
Premium Stock
14β32pt options
Low Minimum
100 boxes to start
Guaranteed
Free reprint
Still have questions? Our team responds in under 2 hours.