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Fragile Auto Parts Protection

Headlight Boxes

Reinforced boxes with cushioning built to protect fragile headlight assemblies, using cushioned corners and structural reinforcement to guard glass and lens components from cracking in transit. Sized to the exact assembly dimensions. Free design support, no die charges, and MOQs from just 100 units.

Specifications of Headlight Boxes

Box Style

Double-Wall Corrugated Boxes, Two-Piece Boxes

Dimension (L Γ— W Γ— H)

All Custom Sizes & Shapes

Quantities

Starting From Just 100 Units

Stock

Double-Wall Corrugated Board

Printing

No Printing, CMYK, CMYK + 1 PMS Color

Finishing

Matte Coating, Gloss Coating

Included Options

Die Cutting, Gluing, Cushioned Corner Guards

Turnaround

8–10 Business Days (Rush Available)

Shipping

Free Shipping Across the USA

Inserts

Foam Corner Guards & Cardboard Bracing

Stock Type & Thickness

Cardboard

Cardboard

14pt – 24pt SBS & CUK board

Corrugated

Corrugated

Heavy-duty shipping protection

Rigid

Rigid

Premium 2mm – 4mm rigid stock

Kraft

Kraft

Natural & eco-friendly texture

Premium Finishes

12 Luxury Finishes Available

The right finish transforms a box into a brand experience. Tap any finish to see how it elevates your packaging.

Gloss Coating finish

Gloss Coating

High-shine coating that makes colours pop β€” Available on all box types at no additional MOQ requirement.

Quote with this Finish β†’

What We Give

Create Custom Boxes Quick and Easy

1

Design

2

Print

3

Get it done

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Try Before You Scale

Order a Sample of Your Headlight Box

Hold the exact stock, fit, and finish in your hand before committing to a full production run β€” the sample cost is credited toward your first bulk order.

Sample Price$24.99per printed sample box

Product Description

Everything you need to know about our headlight box solutions.

A cracked lens assembly is one of the most common and costly shipping damages in auto parts. Our headlight boxes use reinforced corners and structural bracing specifically to prevent it.

Reinforced Where It Matters

Double-wall corrugated board and foam corner guards absorb impact at the points most likely to crack glass or lens plastic.

Sized to the Assembly

Every box is dimensioned to your exact headlight assembly, avoiding the excess void space that lets a part shift and impact the box walls.

Built for OEM and Aftermarket

Print-ready panels support part numbers and fitment information for both OEM and aftermarket headlight distribution.

Package Your Line

Ready for headlight packaging built to prevent cracked lenses? Contact Horizons Packaging today and our team will have a quote back to you within 24 hours.

Free Β· No Commitment Β· 24hr Response

Get Your Headlight Boxes Quote

The more details you share, the more accurate your quote β€” every field beyond name and email is optional.

No credit card Β· No obligation Β· Response within 24 hours

Frequently Asked Questions

Headlight Box Questions Answered

Why Horizons

Why Brands Choose Us

Fast Turnaround

8–10 days

No Hidden Fees

Zero setup costs

Free Design

Unlimited revisions

Premium Stock

14–32pt options

Low Minimum

100 boxes to start

Guaranteed

Free reprint

Chat With Us β†’

Still have questions? Our team responds in under 2 hours.