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Build-Your-Own Vape Packaging
Custom Vape Boxes
Standard templates don't fit every device. We design a custom die-line around your exact mod, disposable, cartridge, or e-liquid bottle — with child-resistant mechanisms, premium finishes, and structural inserts engineered in from the first sketch, not added on afterward.
Specifications of Custom Vape Boxes
Box Style
Tuck-End, Two-Piece Rigid, Sleeve, Hinged-Lid, or Fully Custom Structure
Dimension (L × W × H)
Built to Your Exact Device or Product
Quantities
Starting From Just 100 Units
Stock
Cardboard, Corrugated, Rigid & Kraft Stock
Printing
No Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors
Finishing
Matte, Soft-Touch, Glow-in-the-Dark, Foil Stamping, Embossing
Compliance
Child-Resistant Mechanisms Engineered Into the Die-Line
Turnaround
24-Hour Mockup, 8–12 Day Production (5-Day Rush Available)
Shipping
Free Shipping Across the USA
Inserts
Custom Foam, Cardboard, or Molded Pulp Inserts on Request
Why This Spec Works
Engineered Around Your Device
100 Units
Minimum Order Quantity
24 Hours
Custom Mockup Turnaround
Free
Shipping Across the USA
$0
Die & Plate Charges
Stock Type & Thickness
Cardboard
14pt – 24pt SBS & CUK board
Corrugated
Heavy-duty shipping protection
Rigid
Premium 2mm – 4mm rigid stock
Kraft
Natural & eco-friendly texture
12 Luxury Finishes Available
The right finish transforms a box into a brand experience. Tap any finish to see how it elevates your packaging.
Gloss Coating
High-shine coating that makes colours pop — Available on all box types at no additional MOQ requirement.
What We Give
A Structure Built Around Your Product
Map
Send device dimensions or references — we sketch a custom die-line.
Approve
Review a 3D mockup of the structure and finish within 24 hours.
Produce
Run production at 100+ units with no die or plate charges.
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Try Before You Scale
Order a Sample of Your Custom Vape Box
Hold the exact structure, stock, and finish in your hand before committing to a full production run — sample costs are credited toward your first bulk order.
Product Description
Everything you need to know about our fully custom vape box solutions.
Not every vape product fits a template — a squat disposable, a slim two-cartridge kit, and a boxy mod all demand a different structure. Our custom vape boxes start from a blank die-line, built around the exact dimensions, weight, and handling needs of your product rather than forcing it into a stock template.
Structure Comes First
Every custom project starts with a structural mockup, not a color palette. We map your product's footprint, center of gravity, and any battery or glass components, then engineer a die-line — tuck-end, two-piece rigid, hinged, or a shape entirely your own — that holds it securely without excess material.
That precision matters most for irregular items: multi-device starter kits, bundled cartridge sets, or accessory packs. A custom cavity or internal divider keeps every component in its place through shipping, instead of relying on loose-fit foam as an afterthought.
Compliance Built Into the Design
Child-resistant requirements are easiest to meet when they're part of the original structure, not bolted on afterward. We can engineer press-and-turn lids, locking tabs, or tear-away seals directly into a custom die-line so the mechanism feels native to the box rather than a generic add-on.
The same structural pass covers mandatory warning text, batch coding, and label placement, so your custom shape clears compliance review without losing the visual identity that made it worth customizing in the first place.
Finishes That Match the Ambition of a Custom Build
A one-of-a-kind structure deserves a finish to match. Soft-touch velvet coatings add a premium hand-feel for flagship mods, glow-in-the-dark ink makes disposables stand out under dispensary lighting, and foil-stamped or embossed logos give a small custom run the same polish as a mass-market brand.
Window patching lets the device itself do some of the selling on retail shelves, while a holographic tamper-evident seal reassures customers the product hasn't been opened before it reached them.
From Sketch to Shelf
Send us your product dimensions, reference photos, or an existing box you want redesigned, and our team turns around a 3D mockup within 24 hours. Once the structure and finish are approved, production runs start at just 100 units with no die or plate charges — even for a first-time custom shape.
Ready to design a vape box built specifically for your product? Contact Horizons Packaging today and our packaging engineers will start mapping your custom structure.
Get Your Custom Vape Box Quote
The more details you share, the more accurate your quote — every field beyond name and email is optional.
No credit card · No obligation · Response within 24 hours
Custom Vape Box Questions Answered
Why Horizons
Why Brands Choose Us
Fast Mockups
24-hour turnaround
No Hidden Fees
Zero die/plate cost
Free Design
Unlimited revisions
Any Stock
Rigid to kraft material
Low Minimum
100 boxes to start
Compliant
Child-resistant options
Still have questions? Our team responds in under 2 hours.
